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Source 3D Models (STEP) for Off-the-Shelf BOM Parts (procurement)

To design printed mounts and the chassis that fit real sourced parts, we need accurate 3D models (STEP) of the off-the-shelf components in the BOM — the drive-wheel assembly, the suction fan/blower (several candidate models), the caster wheel, the side-brush motor, and more. Manufacturers rarely publish these, so the community needs to obtain, measure, and model them. Every printed mount and the chassis references this geometry — see ARCHITECTURE.md §5.2 (mechanical interface standard). Missing models block or force guesswork on the mechanical modules.

This is a great first contribution for anyone with CAD skills and calipers — no robotics or programming needed, and the modules can be modeled in parallel.

Priority parts (from the BOM)

Start with the "ready now" mechanical parts:

  • Drive wheel assembly pair (e.g. Roborock S5/S50/S55/S6/S7-family modules)
  • Caster / universal wheel (e.g. Roomba i/j/e/500900 caster)
  • Suction fan / blower — model the option(s) we shortlist (e.g. Dreame L10s / Nidec / Roborock S8-family blowers listed in the BOM)
  • Side-brush motor, main-brush assembly, water pump, battery pack, etc.

See BOM.md for the full list, the exact candidate models, and AliExpress search links, plus docs/ali_express_research.md for sourcing notes.

Request for Contribution - Instructions

  • Pick a part from the BOM and claim it in Project Discussions or Discord so two people don't model the same thing. Post progress too.
  • Get an accurate model — two paths:
    1. Find an existing STEP (manufacturer site, GrabCAD, etc.) and verify it against the real part (dimensions match). Fastest — but confirm it's the same model/revision.
    2. Model it yourself: order the exact part (AliExpress links are in the BOM), measure with calipers, optionally use a 3D scanner and build an accurate STEP.
  • Capture the interface-relevant geometry (external only — internal detail is not needed):
    • Overall bounding envelope (so it fits the chassis space / height budget)
    • Mounting features: holes, bosses, clips, bolt pattern — and their exact positions
    • Functional interfaces: axle/shaft position + axis, wheel contact plane, fan air inlet/outlet, connector / wire-exit locations
    • Mating faces where other modules attach
    • Note the key overall dimensions
  • Record provenance — the exact vendor + link + which model/revision you measured. Parts vary between sellers and revisions; say which one this model represents.
  • Submit a PR to contributions/source-3d-models/<your-github-username>/<part-name>/:
    • the STEP file (primary deliverable) + native CAD source (Fusion/SolidWorks/etc.) if you modeled it
    • a photo of the real part (ideally next to your model / with calipers)
    • the source link (AliExpress/vendor) and key dimensions
    • notes on tolerances and how you measured
    • announce it in Project Discussions
  • Iterate with review.
  • TBD, expect the RFC to evolve.

(*) If you have a strong reason to model a different variant than the BOM lists, post your rationale in discussions first.

Acceptance criteria

Objective, measurable. Examples:

  • Accurate STEP of the specified part — bounding envelope, mounting features, and functional interfaces match the measured real part (within a stated tolerance)
  • Includes the exact source link, key dimensions, and a photo of the real part
    • Please make sure the model is licensed as open-source
  • Verifiable/reproducible by someone else who buys the same part
  • STEP provided (+ native CAD source if self-modeled)
  • Documented well enough that a mount designer can build against it with confidence
  • TBD, expect criteria to evolve

The maintainer selects among compliant candidates using these criteria. Multiple attempts are welcome and useful even if not selected — models are swappable, and a non-selected model is still a valid reference and a fallback.